Foundry Tooling Services, Tipp City, OH, Specialized Castings

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	Foundry Tooling Services

Specialized Castings, LTD can create your match plate, cope & drag or core box tooling from a master or from supplied 3D data; if 3D data is supplied, we can also have the tooling cut from aluminum or steel billet. Most tooling can be configured with 1 pattern or with multiples depending on the pattern and the tooling size.

Cast tooling has common design tolerances of +/-0.010” between cope and drag and +/- 0.20” parallelism between the 2 halves. We can produce cast tooling with corner radii and fillets as required and standard draft angles of 1 to 2 degrees, with zero degree draft possible in some applications.

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Foundry Tooling Description · Foundry Tooling Capabilities

Foundry Tooling Description

Depending on the size of the tooling, we have the ability to cast the tooling in either our plaster or sand processes, but the plaster process is the preferred method as it ensures the highest accuracy and a smoother finish. Our plaster process can produce tooling in flasks as large as 36” x 24” and a weight of up to 100 lbs, and the sand process can produce tooling in flasks as large as 96” x 144” and a weight of up to 1200 lbs.

Cast tooling is generally less expensive than machined tooling but machined tooling is more accurate. The part design requirements and customer preference usually determine the choice of the process. The most common alloy used for cast tooling is A356 but other alloys are available if required.

Foundry Tooling Capabilities

Maximum Mold Weight		Plaster Process: 2,000 lbs Sand Process: 15,000 lbs

Design Tolerances		+/- 0.10 between cope and drag +/- 0.20 parallelism between the 2 halves

Pouring Capabilities		Plaster Process: 100 lbs Sand Process: 1200 lbs

Equipment		(3) Furnaces (2) Drying ovens (2) Molding stations Mixer

Secondary Services		Masters or patterns CNC Machining Certified Inspection

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	· 20 x 24 MP Cast Military

	· 24 x 30 MP Cast/Machined Seat

	· 20 x 24 MP Cast Front Housing

	· 20 x 24 MP Cast Rear Housing

	· 20 x 24 MP Cast 14-on Cast Clevis

	· 30 x 30 MP Cast 1-on Hob

	· 20 x 24 MP Cast 4-on Leg

	· 20 x 24 MP Cast 10-on Disc

	· 20 x 24 MP Cast 4-on Nut

	· 20 x 24 MP Cast 1-on Offset

Maximum Mold Weight

Design Tolerances

Pouring Capabilities

Equipment

Secondary Services